Aniline Point of Lubricating Oils- Engineering chemsitry notes by Mohan Dangi

Aniline Point of Lubricating Oils: Engineering chemistry notes by Mohan Dangi(Gold medalist)

Aniline Point of Lubricating Oils: Complete Study Guide for B.Tech


1. Introduction and Definition

Aniline Point: The aniline point of a lubricating oil is the minimum temperature at which equal volumes of oil and aniline (C₆H₅NH₂) become completely miscible and form a homogeneous solution.

The aniline point test provides valuable information about the aromatic content and solvency characteristics of petroleum products. It indicates the tendency of the oil to undergo thermal degradation when in contact with rubber seals, gaskets, and packing materials.

2. Theory and Significance

2.1 Chemical Basis

Aniline is readily soluble in aromatic hydrocarbons but has limited solubility in paraffinic compounds. The temperature at which equilibrium exists between equal volumes of aniline and oil determines the aniline point.

2.2 Relationship with Hydrocarbon Types

  • Low Aniline Point: Indicates high aromatic content, better solvency power, tendency to dissolve natural and synthetic rubber
  • High Aniline Point: Indicates more paraffinic nature, lower aromatic content, better compatibility with rubber components
Key Principle: Aromatic hydrocarbons dissolve readily in aniline at lower temperatures, while paraffinic hydrocarbons require higher temperatures for complete miscibility.

3. Apparatus and Equipment

3.1 Essential Components

  • Test Tube: Borosilicate glass tube with graduation marks
  • Thermometer: Mercury thermometer with 0.1°C accuracy, range 0-200°C
  • Heating Bath: Water or oil bath with temperature control
  • Stirring Rod: Glass rod for gentle mixing
  • Measuring Cylinders: For accurate volume measurement of oil and aniline

3.2 Safety Equipment

  • Fume hood (aniline vapors are toxic)
  • Safety goggles and gloves
  • Proper ventilation system

4. Test Procedure

4.1 Sample Preparation

  1. Ensure oil sample is clean and free from water contamination
  2. Use freshly distilled aniline (colorless and pure)
  3. Check apparatus calibration with standard reference oils

4.2 Step-by-Step Procedure

  1. Volume Measurement: Take equal volumes (typically 10 mL each) of oil sample and aniline in separate measuring cylinders
  2. Mixing: Pour both liquids into the test tube and mix gently with glass rod
  3. Initial Observation: Note if the mixture is homogeneous or shows two distinct phases
  4. Heating: Place the test tube in heating bath and gradually increase temperature at 1°C per minute
  5. Continuous Stirring: Stir the mixture gently and continuously during heating
  6. Phase Observation: Watch carefully for the temperature at which two phases just disappear and a clear, homogeneous solution forms
  7. Recording: Record this temperature as the aniline point
Important: The heating rate must be controlled (1°C/min) to ensure accurate determination. Rapid heating can lead to erroneous results.

5. Mixed Aniline Point

5.1 Definition and Purpose

For certain lubricants with high aromatic contents, the aniline point may be too low to determine accurately using pure aniline. In such cases, a mixed aniline point is determined using a mixture of aniline with suitable solvents.

5.2 Procedure

  • Mix equal volumes of oil and aniline with a suitable solvent (like n-heptane)
  • Use different ratios of aniline to solvent until phase separation is easily observable
  • Follow similar heating and observation procedure
  • The equilibrium solution temperature under these conditions is the mixed aniline point

6. Diesel Index

6.1 Definition

The diesel index is calculated from the aniline point and is used to predict the ignition quality of diesel fuels.

Diesel Index Formula:
Diesel Index = (Aniline Point in °F × API Gravity) / 100

6.2 Significance

  • Higher diesel index indicates better ignition quality
  • For high-speed diesel fuel, the aniline point should be above 160°F
  • Diesel index correlates with cetane number (ignition quality measure)
Note: A diesel fuel with high aniline point has low aromatic content, which gives easier start in the engine and reduces knocking.

7. Applications and Significance

7.1 Rubber Compatibility

  • Oils with low aniline points tend to swell and deteriorate rubber seals
  • High aniline point oils are preferred for applications with rubber components
  • Critical for hydraulic systems, automotive applications, and industrial machinery

7.2 Fuel Quality Assessment

  • Indicates combustion characteristics of diesel fuels
  • Helps predict engine performance and emissions
  • Used in fuel specification and quality control

7.3 Industrial Applications

  • Selection of solvents for oil refining processes
  • Compatibility testing for lubricant additives
  • Quality control in petroleum product manufacturing
Aniline Point Range Oil Characteristics Applications
Below 70°C High aromatic content Solvents, limited lubrication use
70-90°C Moderate aromatic content General purpose lubricants
Above 90°C Low aromatic, high paraffinic Rubber-compatible applications

8. Exam Key Points

Important Points for Exams:

  • Definition: Minimum temperature for complete miscibility of equal volumes of oil and aniline
  • Heating Rate: 1°C per minute for accurate results
  • Safety: Aniline is toxic - use fume hood and protective equipment
  • Interpretation: Low aniline point = high aromatics = rubber swelling tendency
  • Diesel Index: (Aniline Point °F × API Gravity) / 100
  • Applications: Rubber compatibility, fuel quality, solvent selection
  • Mixed Aniline Point: Used for high aromatic content oils

Common Exam Questions:

  1. Explain the procedure for determining aniline point of lubricating oil
  2. What is the significance of aniline point in rubber compatibility?
  3. Calculate diesel index given aniline point and API gravity
  4. Why is mixed aniline point determination necessary for some oils?
  5. Relate aniline point to hydrocarbon composition of petroleum products

This comprehensive guide covers all essential aspects of aniline point determination for B.Tech students. Understanding these concepts ensures success in both theoretical exams and practical laboratory work. Written By Mohan Dangi( Gold Medalist)

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