Flash and Fire Points of Lubricants: Methods and Significance engineering chemsitry notes

Flash Point and Fire Point of Lubricating Oils: Engineering chemistry notes by Mohan

Flash Point and Fire Point of Lubricating Oils

Definition and Theory

Flash Point: The lowest temperature at which an oil gives off vapors that ignite momentarily when a small flame is brought near.

Fire Point: The lowest temperature at which the vapors of the oil ignite and continue to burn for at least five seconds upon exposure to a flame.

Flash and fire points indicate the fire hazard risks and evaporation losses of petroleum products during high-temperature operation.

Measurement Methods

Cleveland Open Cup Method

This method is used for petroleum products with flash points below 175°F and most fuels except those requiring a closed cup.

  • A brass open cup is filled with the oil sample to a specified level.
  • The sample is heated at a rate of 9 to 11°F per minute.
  • At every 5°F rise, a test flame passes over the oil surface.
  • The temperature at which a flash appears is recorded as the flash point.
  • Heating and flame application continue until the oil sustains burning for five seconds, which is the fire point.

Limitation: Generally requires that the flash point be above 175°F for validity.

Cleveland Open Cup Apparatus

Pensky-Martens Closed Cup Method

Used for lubricating oils, fuel oils, solvents, and products containing solids (except cut-back asphalt).

  • The oil sample is placed in a brass cup fitted with a lid that has standard openings.
  • The cup and sample are heated at a controlled rate while the vapor space is tested with a flame through openings.
  • Method is preferred for measuring flash points below 100°C as containment prevents vapor loss.

Significance

  • Flash point helps assess flammability hazards and safe storage temperatures.
  • Fire point indicates the minimum operational temperature that may cause sustained combustion.
  • Critical for safety regulations, design of storage facilities, and selection of lubricants based on operational environment.

Exam Tips

  • Define flash and fire points clearly.
  • Describe Cleveland and Pensky-Martens apparatus and procedures.
  • Explain difference between open and closed cup methods.
  • Explain practical importance in industrial safety and lubricant selection.

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