Flash Point and Fire Point of Lubricating Oils
Definition and Theory
Flash Point: The lowest temperature at which an oil gives off vapors that ignite momentarily when a small flame is brought near.
Fire Point: The lowest temperature at which the vapors of the oil ignite and continue to burn for at least five seconds upon exposure to a flame.
    Flash and fire points indicate the fire hazard risks and evaporation losses of petroleum products during high-temperature operation.
  
  Measurement Methods
Cleveland Open Cup Method
This method is used for petroleum products with flash points below 175°F and most fuels except those requiring a closed cup.
- A brass open cup is filled with the oil sample to a specified level.
- The sample is heated at a rate of 9 to 11°F per minute.
- At every 5°F rise, a test flame passes over the oil surface.
- The temperature at which a flash appears is recorded as the flash point.
- Heating and flame application continue until the oil sustains burning for five seconds, which is the fire point.
Limitation: Generally requires that the flash point be above 175°F for validity.
Pensky-Martens Closed Cup Method
Used for lubricating oils, fuel oils, solvents, and products containing solids (except cut-back asphalt).
- The oil sample is placed in a brass cup fitted with a lid that has standard openings.
- The cup and sample are heated at a controlled rate while the vapor space is tested with a flame through openings.
- Method is preferred for measuring flash points below 100°C as containment prevents vapor loss.
Significance
- Flash point helps assess flammability hazards and safe storage temperatures.
- Fire point indicates the minimum operational temperature that may cause sustained combustion.
- Critical for safety regulations, design of storage facilities, and selection of lubricants based on operational environment.
Exam Tips
- Define flash and fire points clearly.
- Describe Cleveland and Pensky-Martens apparatus and procedures.
- Explain difference between open and closed cup methods.
- Explain practical importance in industrial safety and lubricant selection.

 
 
 
 
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